Main Applications
Turbine Casing Opening eased out with induction heating.
The most common use of Helios 35 consists in heating up the hollow bolts of turbine casing or valves, through a straight inductor which generates the magnetic field inside the bolt hole.
Induction Heating Suitable for Shrink Fits and More.
When equipped with these inductors, Helios 35 can heat up any cylindrical surface, such as seized nuts for their quick removal.
Avoid Obsolete Methods!
A faster and safer heating method for the industry.
Save up to the 80% of heating time with respect to open flames or electrical heaters!
Avoid the risk of burn hazard or electric shocks due to the use of old traditional methods.
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Bolt Quantity: 44
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Bolt Size: M64 X L=500 mm
Nuova Simat Induction Heating
HELIOS-35-
Faster Operations
2-3 Minutes par Bolt -
Faster Overall Process Duration
6 Hours -
Lower Case Temperature
No subject to significant Heating -
Easy Nut Rotations
70% of Rotation in 1 Minute with bare hands -
No Risks for Safety
Nut could be loosened with bare hands
Standard Methods
(ELECTRIC HEATERS, FREE FLAMES AND SIMILAR)-
Slower Operations
50-60 Minutes par Bolt -
Slower Overall Process Duration
3 workshifts - 2 Operators -
Higher Case Temperature
Case Expansion Risk (due to slower heating) -
Painwhothy Nut Rotation
Heavy Hammering is Needed -
Risk for Safety and Stop-Work
Risk of Burn and/or Electric Schock
A risky but still-on-the-market Method.
Add-ons and Perks
Differently from other bolt induction heating machines, Helios-35 is an all-in-one system. Apart from being really compact in dimensions, it doesn’t’ need additional cooling systems or external water sources! It simply relies on an internal cooling system, which guarantees long hours of continuous functioning.
With this option you can benefit from the advantages of our special
Technical Assistance Service (T.A.S.) including:
• Real-Time Technical Support
• Periodic Functioning Reports
• Maintenance Discounts
Add an extra feature to the base unit by installing a timer which allows to set the desired heating time.
Allows to download/upload configurations, save the operating data and send them to our technical assistance service for analysis.
Given the diversity of inductors, which are custom built, this machine is equipped with a power control system so as to guarantee that each inductor can always work at its maximum efficiency.
How does Induction Heating serve the industry?
Applications
Overall Process
0:16Bare Hands Handling
0:16🛈 Please remember to always use DPIs to protect you and people near you. Footage is demonstrative.
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